CO2 Reduction Research Articles

Using inverse DEA and machine learning algorithms to evaluate and predict suppliers’ performance in the apple supply chain

In an era where sustainability is paramount, this study presents a novel analytical framework that uses inverse data envelopment analysis (IDEA) and machine learning to optimize supplier performance in Apple's supply chain. We introduce the application of IDEA to recalibrate operational benchmarks, focusing on substantial CO2 reduction, and couple this with advanced predictive algorithms to proactively steer supplier practices toward Apple's sustainability targets. The study systematically simulates scenarios to achieve 30%–50% CO2 cuts, setting a precedent for environmental strategy integration. Beyond environmental metrics, our approach rigorously evaluates economic indicators such as earnings persistence and market recognition, providing a holistic view of supplier viability. The research employs machine learning, notably random forest and k-Nearest neighbors, to distill unbiased insights from historical data, ensuring precise, objective supplier assessments. Our findings offer a strategic blueprint for corporations and supply chain stakeholders aiming to embed sustainability into their operational ethos, supported by data-centric decision-making. These methodologies and insights contribute valuable perspectives to sustainable supply chain management and predictive analytics discourse. Finally, the study offers guidance on implementing CO2 reduction strategies and evaluating suppliers' economic performance, aligning with Sustainable Development Goals (SDGs) objectives.

Highly coordinated Ni-N5 sites for efficient electrocatalytic CO2 reduction toward CO with faradaic efficiency exceeding 99%

Electrochemical production of high value-added CO from CO2 on transition metal-nitrogen-carbon (M−N−C) catalysts is a promising approach to achieve carbon neutral economy, yet the quest for robust catalysts is driven by achieving > 96 % CO faradaic efficiency (FE) under low overpotential and wide potential range. Herein, we report a novel synthetic approach involving post-metallization of the pre-synthesized N-doped carbon (NC-T) support for the fabrication of robust and efficient Ni@NC-T quasi-molecular catalysts toward CO2 electroreduction reaction (CO2RR). The optimum Ni@NC-1100 catalyst exhibited an extremely high FECO > 99 % at −0.72 V vs. reversible hydrogen electrode (RHE). Of interest is the FECO maintained above 96 % over a wide potential window from −0.52 V to −1.12 V. Density functional theory (DFT) calculation validated that the presence of axial pyrrolic-N significantly enhances the Ni-N5 active site for CO2 activation, resulting in the lowest activation energy for the *COOH intermediate generation compared to other axial ligands.

Local CO Generator Enabled by a CO-Producing Core for Kinetically Enhancing Electrochemical CO2 Reduction to Multicarbon Products.

CO plays a crucial role as an intermediate in electrochemical CO2 conversion to generate multicarbon (C2+) products. However, optimizing the coverage of the CO intermediate (*CO) to improve the selectivity of C2+ products remains a great challenge. Here, we designed a hierarchically structured double hollow spherical nanoreactor featuring atomically dispersed nickel (Ni) atoms as the core and copper (Cu) nanoparticles as the shell, which can greatly improve the catalytic activity and selectivity for C2+ compounds. Within this configuration, CO generated at the active Ni sites on the inner layer accumulates in the cavity before spilling over neighboring Cu sites on the outer layer, thus enhancing CO dimerization within the cavity. Notably, this setup achieves a sustained faradaic efficiency of 74.4% for C2+ production, with partial current densities reaching 337.4 mA cm-2. In situ Raman spectroscopy and finite-element method (FEM) simulations demonstrate that the designed local CO generator can effectively increase the local CO concentration and restrict CO evolution, ultimately boosting C-C coupling. The hierarchically ordered architectural design represents a promising solution for achieving highly selective C2+ compound production in the electroreduction of CO2.

Electrochemical Characterization of Electrodeposited Copper in Amine CO2 Capture Media

This study explores the stability of electrodeposited copper catalysts utilized in electrochemical CO2 reduction (ECR) across various amine media. The focus is on understanding the influence of different amine types, corrosion ramifications, and the efficacy of pulse ECR methodologies. Employing a suite of electrochemical techniques including potentiodynamic polarization, linear resistance polarization, cyclic voltammetry, and chronopotentiometry, the investigation reveals useful insights. The findings show that among the tested amines, CO2-rich monoethanolamine (MEA) exhibits the highest corrosion rate. However, in most cases, the rates remain within tolerable limits for ECR operations. Primary amines, notably monoethanolamine (MEA), show enhanced compatibility with ECR processes, attributable to their resistance against carbonate salt precipitation and sustained stability over extended durations. Conversely, tertiary amines such as methyldiethanolamine (MDEA) present challenges due to the formation of carbonate salts during ECR, impeding their effective utilization. This study highlights the effectiveness of pulse ECR strategies in stabilizing ECR. A noticeable shift in cathodic potential and reduced deposit formation on the catalyst surface through periodic oxidation underscores the efficacy of such strategies. These findings offer insights for optimizing ECR in amine media, thereby providing promising pathways for advancements in CO2 emission reduction technologies.

Addressing the Activity and Selectivity Challenges for CO2 Reduction via Transition‐metal‐free Homo‐ and Hetero‐biatomic Catalysts Embedded in Two‐dimensional Networks

Synergistic interactions between the atoms in double atom catalysts has emerged as a promising tool to tune and boost CO2 activation and reduction. In this work, we systematically designed highly stable transition‐metal‐free homo‐ and hetero‐biatomic catalysts based on Al, Be, B and Si supported on TCNQ monolayer for CO2 reduction to C1 products using dispersion corrected periodic density functional theory calculations. Our findings reveal that transition‐metal‐free homo‐and hetero‐biatomic TCNQ catalysts can effectively capture and activate the CO2 molecule with binding energies ranging from 0.09 to 2.35 eV. Extensive free energy calculations to screen the favourable reaction pathways to different C1 products (CO, HCOOH, CH3OH and CH4) demonstrate that Al2‐TCNQ, AlBe‐TCNQ and BeSi‐TCNQ stand out as potential candidates for catalyzing CO2RR to methanol in a selective manner, suppressing the competitive HER simultaneously. Remarkably, BeSi‐TCNQ shows the best catalytic activity towards CO2 reduction to methanol at record low limiting potential of ‐0.29 V with spontaneous desorption of the final product. From the in‐depth examination of the electronic structure details, integrated projected density of states and crystal orbital Hamilton populations are used to understand and rationalize the binding interactions between the adsorbed CO2 molecule and the homo‐ or hetero‐biatomic TCNQ catalysts.

Dinuclear Cu(I) molecular electrocatalyst for CO2-to-C3 product conversion

AbstractMolecular metal complex catalysts are highly tunable in terms of their CO2 reduction performance by means of their flexible molecular design. However, metal complex catalysts have challenges in their structural stability and it has not been possible to synthesize high-value-added C3 products due to their inability to perform C–C coupling. Here we show a CO2 reduction reaction catalysed by a Br-bridged dinuclear Cu(I) complex that produces C3H7OH with high robustness during the reaction. The C–C coupling reaction mechanism was analysed by experimental operando surface-enhanced Raman scattering analysis, and theoretical quantum-chemical calculations proposed the formation of a C–C coupling intermediate species with substrate incorporation between the two Cu centres. Molecular design guidelines based on this discovery offer an approach to developing next-generation catalysts that generate multicarbon CO2 reduction products.

Preparation of Ultrafine Co- and Ni-Coated (Ti,W,Mo,Ta)(C,N) Powders and Their Influence on the Microstructure of Ti(C,N)-Based Cermets

The use of metal-coated ceramic powders not only effectively enhances the wettability of the metal–ceramic interface but also promotes a more uniform microstructure in Ti(C,N)-based cermets, which is advantageous for improving their mechanical properties. In this study, ultrafine Co- and Ni-coated (Ti,W,Mo,Ta)(C,N) powders were synthesized via the spray-drying-in-situ carbothermal reduction method. Subsequently, Ti(C,N)-based cermets were effectively fabricated using the as-prepared ultrafine Co- and Ni-coated (Ti,W,Mo,Ta)(C,N) powders. The impact of reaction temperature, heating rate, and isothermal time on the phase and microstructure of prepared powders was analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Additionally, the microstructure of the as-sintered cermets was experimentally investigated. The findings reveal that the complete reduction of Co and Ni metal salts, pre-coated on the surface of (Ti,W,Mo,Ta)(C,N) particles, can be achieved through rapid heating (10 °C/min) in a specific temperature range (600–1000 °C) with an isothermal time of 3 h at a lower reduction temperature (1000 °C). The synthesized powders have only two phases: the (Ti,W,Mo,Ta)(C,N) phase and Co/Ni phase, and no other heterogeneous phases were observed with an oxygen content of 0.261 wt.%. Notably, the conventional core–rim structure was not dominant in the cermets obtained from the prepared Co- and Ni-coated (Ti,W,Mo,Ta)(C,N) powders. Moreover, the heterogeneous segregation effect of the Co/Ni coating on the ultrafine powder particles resulted in a finer microstructure than the traditional cermets with the same composition. However, the grain size is mainly in the range of 0.5–0.8 μm. The weaker residual stresses at the core and rim interfaces and the finer particle distributions could theoretically enhance the toughness of Ti(C,N)-based cermets, simultaneously.

Unprecedented POSS-linked 3D Covalent Organic Frameworks with scu or sqc Topology Regulated by Porphyrin Center for Photocatalytic CO2 Reduction.

The synthesis and characterization of porphyrin center regulated three-dimensional covalent organic frameworks with 2-fold interpenetrated scu or sqc topology have been investigated. These COFs exhibit unique structural features and properties, making them promising candidates for photocatalytic applications in CO2 reduction and artemisinin synthesis. The porphyrin center serves as an anchor for metal ions, allowing precise control over structures and functions of the frameworks. Furthermore, the metal coordination within the framework imparts desirable catalytic properties, enabling their potential use in photocatalytic reactions. Overall, these porphyrin center regulated metal-controlled COFs offer exciting opportunities for the development of advanced materials with tailored functionalities.

Unprecedented POSS‐linked 3D Covalent Organic Frameworks with scu or sqc Topology Regulated by Porphyrin Center for Photocatalytic CO2 Reduction

The synthesis and characterization of porphyrin center regulated three‐dimensional covalent organic frameworks with 2‐fold interpenetrated scu or sqc topology have been investigated. These COFs exhibit unique structural features and properties, making them promising candidates for photocatalytic applications in CO2 reduction and artemisinin synthesis. The porphyrin center serves as an anchor for metal ions, allowing precise control over structures and functions of the frameworks. Furthermore, the metal coordination within the framework imparts desirable catalytic properties, enabling their potential use in photocatalytic reactions. Overall, these porphyrin center regulated metal‐controlled COFs offer exciting opportunities for the development of advanced materials with tailored functionalities.

Pivotal Impact Factors in Photocatalytic Reduction of CO2 to Value-Added C1 and C2 Products.

Over the past decades, CO2 greenhouse emission has been considerably increased, causing global warming and climate change. Indeed, converting CO2 into valuable chemicals and fuels is a desired option to resolve issues caused by its continuous emission into the atmosphere. Nevertheless, CO2 conversion has been hampered by the ultrahigh dissociation energy of C=O bonds, which makes it thermodynamically and kinetically challenging. From this prospect, photocatalytic approaches appear promising for CO2 reduction in terms of their efficiency compared to other traditional technologies. Thus, many efforts have been made in the designing of photocatalysts with asymmetric sites and oxygen vacancies, which can break the charge distribution balance of CO2 molecule, reduce hydrogenation energy barrier and accelerate CO2 conversion into chemicals and fuels. Here, we review the recent advances in CO2 hydrogenation to C1 and C2 products utilizing photocatalysis processes. We also pin down the key factors or parameters influencing the generation of C2 products during CO2 hydrogenation. In addition, the current status of CO2 reduction is summarized, projecting the future direction for CO2 conversion by photocatalysis processes.

Performance of Transition Metals in Imidazolium‐Assisted CO2 Reduction in Acetonitrile

AbstractThis study explores the electrochemical reduction of CO2 in dry acetonitrile containing 1,3‐dimethyl imidazolium cations, utilizing late‐transition metals (Au, Ag, Zn, Cu, and Ni). All metals exhibit remarkable selectivity, nearing 100 %, for CO formation. Particularly noteworthy is Au, which manifests the lowest (−2.37 V vs. Ag/Ag+) overpotential in chronopotentiometry experiments. We propose that, for metals with lower CO binding energies compared to Au (Ag and Zn electrodes) – calculated by DFT, the rate‐determining step is the adsorption of CO2. This distinction in CO2 adsorption is reinforced by the examination of partial charge transfer from negatively charged slabs to CO2 (−0.241 a.u with the Au electrode and +0.002 a.u with the Zn electrode). Conversely, the greater CO binding energy calculated for Cu and Ni likely diminishes electrocatalytic activity relative to the Au electrode. Our results unveil a volcano trend in catalyst activity, albeit with smaller performance disparities between the late‐transition metals and Au than previously observed in aqueous conditions, possibly due to the co‐catalytic influence of imidazolium cations. This study suggests that metals unsuitable for aqueous environments hold promise for cost‐effective and viable electrochemical conversion of CO2 to CO in non‐aqueous media containing imidazolium compounds.

Dynamic (Sub)surface-Oxygen Enables Highly Efficient Carbonyl-Coupling for Electrochemical Carbon Dioxide Reduction.

Nowadays high-valent Cu species (i.e., Cuδ+) has been clarified to enhance multi-carbon production in electrochemical CO2 reduction reaction (CO2RR). Nonetheless, the inconsistent average Cu valence states have been reported to significantly govern the product profile of CO2RR, which may lead to misunderstanding of the enhanced mechanism for multi-carbon production and results in an ambiguous roles of high-valent Cu species. Dynamic Cuδ+ during CO2RR leads to erratic valence states and challenges of high-valent species determination. Herein, we propose an alternative descriptor of (sub)surface oxygen, the (sub)surface-oxygenated degree (κ) to quantify the active high-valent Cu species on the (sub)surface, which regulates the multi-carbon production of CO2RR. The κ validates a strong correlation to the carbonyl (*CO) coupling efficiency and is the critical factor for the multi-carbon enhancement, in which an optimized Cu2O@Pd2.31 achieves the multi-carbon partial current density of ∼330 mA cm-2 with a faradaic efficiency of 83.5%. This work shows a promising way to unveil the role of high-valent species and further achieve carbon neutralization. This article is protected by copyright. All rights reserved.

Surface modified copper foam with cobalt phthalocyanine carbon nanotube hybrids for tuning CO2 reduction reaction products.

The CO2 reduction reaction (CO2RR) is a feasible way to convert this greenhouse gas into molecules of industrial interest. Herein we present the modification of the Cu foam cathode using molecular catalyst hybrid from cobalt phthalocyanine (CoPc) to increase selectivity and stability towards CO2RR products in a flow cell setup.

Defect-Induced All-Solid-State Frustrated Lewis Pair on Metal-Organic Monolayer Accelerating Photocatalytic CO2 Reduction with H2O Vapor.

Understanding the structure-performance relationships of a frustrated Lewis pair (FLP) at the atomic level is key to yielding high efficiency in activating chemically "inert" molecules into value-added products. A sound strategy was developed herein through incorporating oxygen defects into a Zr-based metal-organic layer (Zr-MOL-D) and employing Lewis basic proximal surface hydroxyls for the in situ formation of solid heterogeneous FLP (Zr4-δ-VO-Zr-OH). Zr-MOL-D exhibits a superior CO2 to CO conversion rate of 49.4 μmol g-1 h-1 in water vapor without any sacrificing agent or photosensitizer, which is about 12 times higher than that of pure MOL (Zr-MOL-P), with extreme stability even after being placed for half a year. Theoretical and experimental results reveal that the introduction of FLP converts the process of the crucial intermediate COOH* from an endothermic reaction to an exothermic spontaneous reaction. This work is expected to provide new prospects for developing efficient MOL-based photocatalysts in FLP chemistry through a sound defect-engineering strategy.

Controlling Interfacial Hydrogen Bonding at a Gold Surface: The Effect of Organic Cosolvents.

Water often serves as both a reactant and solvent in electrocatalytic reactions. Interfacial water networks can affect the transport and kinetics of these reactions, e.g., hydrogen evolution reaction and CO2 reduction reaction. Adding cosolvents that influence the hydrogen-bonding (H-bonding) environment, such as dimethyl sulfoxide (DMSO), has the potential to tune the reactivity of these important electrocatalytic reactions by regulating the interfacial local environment and water network. We investigate interfacial H-bonding networks in water-DMSO cosolvent mixtures on gold surfaces by using surface-enhanced infrared absorption spectroscopy and molecular dynamics simulations. Experiments and simulations show that the gold surface is enriched with dehydrated DMSO molecules and the mixture phase-separates to form water clusters. Simulations show a "buckled" water conformation at the surface, further constraining interfacial H-bonding. The small size of these water clusters and the energetically unfavorable H-bond conformations might inhibit H-bonding with bulk water, suppressing the proton diffusion required for efficient hydrogen evolution reaction processes.

Tandem Acidic CO2 Electrolysis Coupled with Syngas Fermentation: A Two-Stage Process for Producing Medium-Chain Fatty Acids.

The tandem application of CO2 electrolysis with syngas fermentation holds promise for achieving heightened production rates and improved product quality. However, the significant impact of syngas composition on mixed culture-based microbial chain elongation remains unclear. Additionally, effective methods for generating syngas with an adjustable composition from acidic CO2 electrolysis are currently lacking. This study successfully demonstrated the production of medium-chain fatty acids from CO2 through tandem acidic electrolysis with syngas fermentation. CO could serve as the sole energy source or as the electron donor (when cofed with acetate) for caproate generation. Furthermore, the results of gas diffusion electrode structure engineering highlighted that the use of carbon black, either alone or in combination with graphite, enabled consistent syngas generation with an adjustable composition from acidic CO2 electrolysis (pH 1). The carbon black layer significantly improved the CO selectivity, increasing from 0% to 43.5% (0.05 M K+) and further to 92.4% (0.5 M K+). This enhancement in performance was attributed to the promotion of K+ accumulation, stabilizing catalytically active sites, rather than creating a localized alkaline environment for CO2-to-CO conversion. This research contributes to the advancement of hybrid technology for sustainable CO2 reduction and chemical production.

Influence of the Immobilization Technique on the Productivity of Enzymes in the Cascade Reduction of CO2 to CH3OH

The enzymatic effectiveness in the reaction cascade that reduces CO2 to methanol in water at room‐temperature faces various constraints. One of the major challenges is the short life of costly enzymes: immobilization is used to make them more stable and recyclable. The comparative analysis of the several immobilization techniques reported in the literature is challenging due to the diverse reaction conditions (single enzyme test or pool of enzymes test) and experimental setups, as well as the high variability in the amount of enzymes and cofactor. In the present study, a comparison is presented among three different methods (co‐encapsulation into Ca–alginate beads, co‐absorption onto zirconium(IV) phosphate (ZrP) and covalent binding to dialdehydecellulose [DAC]) of co‐immobilization of the three dehydrogenases Fatedehydrogenase (DH), FaldDH, and alcohol dehydrogenase, used in equal amount and under the same experimental conditions, so to check at what extension the support and the immobilization method can influence the activity of the enzymatic pool. DAC is used for the first time to support the three DHs and results to be the best method of immobilization with respect to those used here, that also allows longer life on enzymes and repeated recycling of the supported enzymes, increasing the overall methanol production with respect to the free enzymes.

Sustainedly High‐Rate Electroreduction of CO2 to Multi‐Carbon Products on Nickel Oxygenate/Copper Interfacial Catalysts

AbstractCopper (Cu) is the most attractive electrocatalyst for CO2 reduction to multi‐carbon (C2+) products with high economic value in considerable amounts. However, the rational design of a structurally stable Cu‐based catalyst that can achieve high activity and stability towards C2+ products remain a grand challenge. Here, a highly stable nickel oxygenate/Cu electrocatalyst is developed with abundant NiOOH/Cu interfaces by in situ electrochemical reconstruction. The nickel oxygenate/Cu electrocatalyst achieves a superior Faradaic efficiency of 86.3 ± 3.0% and a record partial current density of 2085 A g−1 for C2+ products with long‐term stability. In situ experimental and theoretical studies demonstrates that the exceptional performance in generating C2+ products is attributed to the presence of the NiOOH/Cu interfaces which increase *CO coverage, lower energy barrier for *CO coupling and stabilize *OCCO simultaneously. This work provides new insights into the rational design of electrocatalysts to achieve stable and efficient electrocatalytic CO2 reduction capabilities.

Gray mesoporous SnO2 catalyst for CO2 electroreduction with high partial current density and formate selectivity

The mesoporous metal oxide semiconductors exhibit unique chemical and physical characteristics, making them highly desirable for catalysis, electrochemistry, energy conversion, and energy storage applications. Here, we report the facial fabrication of mesoporous gray SnO2 (MGS) electrocatalysts employing an evaporation-induced co-assembly (EICA) approach, utilizing poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) triblock copolymers Pluronic P123 (PEO-PPO-PEO) triblock copolymer as a template for electrochemical CO2 reduction reaction (eCO2RR). By sustaining the co-assembly conditions and utilizing a thermal treatment technique based on carbon, gray mesoporous SnO2 materials with a high density of active sites and oxygen vacancies can be constructed. The MGS materials were employed in eCO2RR in a flow cell type, which exhibits excellent catalytic activity and selectivity toward formate with a high partial current density of -234 mA cm-2 and Faradic efficiency (FE) of 93.60 % at -1.3 V vs. reversible hydrogen electrode (RHE). Interestingly, the mesoporous SnO2 with a 1.5 wt% ratio of Sn precursor to P123 surfactant (MS-1.5@350N-400A) electrode exhibits a high level of Faradaic efficiency (FE) of (98%) at a low overpotential of -0.6 VRHE, which is a seldom recorded performance for similar systems. A stable FE of 96 ± 1% was observed in the range of -0.6 to -1.2 VRHE, which is the result of a large surface area (184 m2 /g) and a high number of active sites and oxygen vacancies within the mesostructured framework.

Synthesis of a Triangle-Fused Six-Pointed Star and Its Electrocatalytic CO2 Reduction Activity.

As electrocatalysts, molecular catalysts with large aromatic systems (such as terpyridine, porphyrin, or phthalocyanine) have been widely applied in the CO2 reduction reaction (CO2RR). However, these monomeric catalysts tend to aggregate due to strong π-π interactions, resulting in limited accessibility of the active site. In light of these challenges, we present a novel strategy of active site isolation for enhancing the CO2RR. Six Ru(Tpy)2 were integrated into the skeleton of a metallo-organic supramolecule by stepwise self-assembly in order to form a rhombus-fused six-pointed star R1 with active site isolation. The turnover frequency (TOF) of R1 was as high as 10.73 s-1 at -0.6 V versus reversible hydrogen electrode (vs RHE), which is the best reported value so far at the same potential to our knowledge. Furthermore, by increasing the connector density on R1's skeleton, a more stable triangle-fused six-pointed star T1 was successfully synthesized. T1 exhibits exceptional stability up to 126 h at -0.4 V vs RHE and excellent TOF values of CO. The strategy of active site isolation and connector density increment significantly enhanced the catalytic activity by increasing the exposure of the active site. This work provides a starting point for the design of molecular catalysts and facilitates the development of a new generation of catalysts with a high catalytic performance.